Translate

Project Execution

Refractory Lining

Castable, ceramic fibre and brick lining for high-temperature service

Project Execution

Refractory Lining

Vrishal Engineering Pvt. Ltd. provides refractory lining services for fired heaters, furnaces, reactors, regenerators, ducting, stacks and flare systems, executed as new lining or as shutdown repair.

Scope of Work

Anchor. Apply. Cure. Dry Out.

01

Castable Lining

02

Ceramic Fibre Lining

03

Brick Lining

04

Anchor Installation

05

Gunning & Repair

06

Curing & Dry-out Support

The Lining Decides the Shell Temperature

Refractory is what keeps the steel behind it within its design temperature. Where the lining is thin, poorly bonded or cracked, the shell runs hot and the metal starts to lose strength.

 

Hot spots found during operation almost always trace back to anchor spacing, material placement or an interrupted dry-out rather than to the refractory material itself.

 

Refractory

Mixing, Placing, Curing, Heating

Refractory is unforgiving about water content, mixing time, placing temperature and curing period. Small deviations at these stages show up as cracking and spalling much later.

 

Batch control, placing sequence, curing period and dry-out heating rates are followed and recorded as the specification requires.

 

Because refractory work usually sits inside a shutdown window and is followed by a long dry-out, it is planned early in the sequence rather than fitted in at the end.

 

Application Control